The assembly line continuously transports cargo handling machinery, also known as conveyor lines or conveyors, on a certain line. According to the transmission series products, it can be roughly divided into seven types of production lines: belt line, plate chain, multiple chain, plug-in line, mesh belt line, suspension line and roller line. Generally included traction members, load bearing members, driving devices, tensioning devices, redirecting devices, and supports. The pipeline has large conveying capacity and long transportation distance, and can also complete several process operations in the transportation process at the same time, so the application is very extensive.
The assembly line is an effective combination of human and machine, which fully embodies the flexibility of the equipment. It combines the conveying system, the pallet and the online special machine and the testing equipment to meet the conveying requirements of various varieties of products. The transmission mode of the conveyor line can be synchronous transmission / (forced) or non-synchronous transmission / (flexible), according to the configuration choice, assembly and transportation requirements can be achieved. Conveyor lines are indispensable in the mass production of enterprises.
Pipeline operation instructions:
1, electrical operation is brief
The power supply of pvc belt conveyor line needs three-phase four-wire, and one main switch is installed outside. (Three-phase four-wire four-pole switch can be used. It can also be used to control only three-phase power supply. Zero line is direct. The zero line of the law also passes through another switch). N of the distribution box is connected to the neutral line, A, B, C are connected to the three-phase power supply of the power supply, U, V, W are connected to the motor, and 3, 4 are connected to the speed control motor F1, F2. 5, 6, 7 to the speed control motor u, v, w.
2, the method of starting the motor:
Turn on the power first, then all three power indicators will be on, proving that the three-phase power has arrived at the distribution box. At this point, you can press the blue button of the motor to start the motor. If it can't be started, you can open the power distribution box door and see if the second DZ108 switch in the first row is red long and blue short. If you don't press this blue down. After the motor starts, then turn on the switch of the pipeline speed regulating table, and then slowly adjust the potentiometer of the speed regulating table to make the speed express to the desired speed. When shutting down, first adjust the potentiometer of the speed control meter to zero slowly, then turn off the switch of the speed control table, and then press the red button of the electric mechanism to stop the motor. Finally, the main switch is turned off.
3, fluorescent lamp start
Press the blue button of the light to activate the fluorescent light, and then press the red button of the red light to stop the fluorescent light. If the fluorescent light does not illuminate, check that the flat switch on the fluorescent lamp bracket is open at the 1 position. Finally check the third in the first row, whether the fourth DZ47 is in the open position.
Pipeline installation considerations
The plane design of the pvc belt conveyor line should ensure that the transportation route of the parts is the shortest, the production workers are easy to operate, the auxiliary service department is convenient to work, the production area is most effectively utilized, and the interconnection between the assembly lines is considered. In order to meet these requirements, the form of the pipeline and the arrangement method of the installation line of the pipeline should be considered in the layout of the pipeline.
When the pvc belt conveyor line is installed, the arrangement of the working place should conform to the process route. When the process has more than two working places, the arrangement method of the working place of the same process should be considered. Generally, when there are two or more even-numbered work sites, consider using a two-column arrangement and classifying them in two cases of the transportation route. But when a worker is looking after multiple devices, consider moving the worker to the shortest possible distance.
1. Maintenance and maintenance methods for the nose motor:
Never put the motor into the water, nor add diesel and liquid organic compounds to the motor, as this may cause insulation damage to the motor and malfunction. The maintenance method of the speed governor is the same as the motor. The rest of the electrician's manual for motor maintenance and maintenance.
2. Maintenance and maintenance methods of the chain:
After long-term operation, the chain may cause the original lubricating oil to volatilize, causing the chain to be unbalanced during operation, increased noise, and crawling. At this point, you can open the sealing plate at the end of the machine and add butter or a thicker lubricant to the chain.
3. Maintenance and maintenance methods for the assembly head of the assembly line:
For the first time, use the oil in the gearbox for about three months, clean the inside of the gearbox with diesel or gasoline, and add the new lubricant to the middle of the observation window. (Attention should be paid to lubrication every month). It will be fine to change the oil every year in the future. Too much lubricating oil may cause the gearbox to heat up. If the motor load is too large, the motor protection switch will trip. Too little lubricating oil may cause the gearbox to heat up, the noise increases, and the gearbox is hanged and scrapped.
1, the pipeline material can be divided into square pass, stainless steel, aluminum.
2, independent workbench assembly line, assembly line length and width, the configured independent workbench length and width can be customized according to customer's product characteristics and requirements, including surface color, line height can be customized, now ready to do, Handmade, high quality.
3, long workbench assembly line, assembly line length and width, the length and width of the configured long workbench can be customized according to customer's product characteristics and requirements, including surface color, line height can be customized, now determined Made, handmade, high quality.
3, double-row belt line, length and width of the line, the length and width of the configured table can be customized according to the customer's product characteristics and requirements, including the surface color, the height of the line can be customized, it is now ready to do, The biggest advantage of the two-line line is that the production and inspection and packaging can be done on the same line, without product handling, hand-made, and high quality.
4, the upper and lower assembly lines, the length and width of the assembly line, the length and width of the configured table can be customized according to the customer's product characteristics and requirements, including the surface color, the height of the line can be customized, now set, up and down The biggest advantage of the layer pipeline is that the production and inspection and packaging can be completed on the same assembly line. There is no product handling process, and the quality of the customer's products is guaranteed by the appearance quality, pure hand-made and high quality.